Electrical Harnessing
• Since 1987, HitekNOFAL has been supplying and manufacturing lightweight components of electrical harnesses for various devices and equipment that meets military specifications. The company is widely recognized as a regional leader in heat shrink technology, providing complete systems—from product design (electrical and electronic harnesses) to full-scale manufacturing and assembly—supported by our extensive expertise, dedicated manufacturing facilities, and exceptional performance.
• Our electrical harness systems range from single-wire assemblies to multi-branch sealed assemblies. These systems include a wide variety of components and undergo comprehensive testing to ensure their reliability and performance.
• These systems have consistently proven their efficiency in the military, medical, and industrial markets.
Components of Electric & Data Wiring Systems
Heat-shrinkable Tubes
We provide clients with thin-wall and dual-wall heat shrink tubes, including: diesel-resistant (DR) tubes, fire-retardant adhesive-lined tubes (ATUM), and high-temperature heat shrink tubes (Viton). These products are designed to meet military standards and are recognized by Underwriters Laboratories (UL) and the Canadian Standards Association (CSA).
Heat Shrink Cable Head and Branch Protection Elements:
• We supply and install various shapes and components for cable head protection, such as boots, cable breakouts, transition elements, covers, caps, and feed-throughs, in a variety of sizes tailored to meet diverse customer needs.
All products comply with military specifications.
• Our heat-shrinkable cable head and branch protection elements are designed to provide superior mechanical and electrical protection for a wide range of devices, ensuring durability under different environmental conditions.
Components of Electrical Harnessing Systems:
Cables:
We provide clients with SPEC 44 and SPEC 55 wires and cables, which are known for their high electrical properties. These are available as shielded, jacketed, and multi-component cables, renowned for their physical strength and compliance with military specifications. Additionally, they are shielded against electromagnetic waves. Our Flex-Lite cables and wires offer cost-effective solutions for a wide range of applications, including commercial tools, electronics, motors, and electrical equipment.
Coaxial Cables:
• We offer high-quality solutions that comply with military specifications, known for their physical strength and electromagnetic wave shielding. These cables ensure high transmission efficiency and are less susceptible to interference compared to traditional solutions.
Components of Electrical Harnessing Systems:
Cable Connectors and Adapters Complying with Military Specifications:
• We provide our clients with a wide variety of cable connectors, differing in shape, size, number of pins, and diameters, all designed to meet military specifications. These include:
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Circular Connectors
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Bayonet/Threaded Connectors
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D-sub Connectors
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RF Connectors
• Additionally, we offer various types and shapes of adapters tailored to customer needs.
Marker Sleeves:
• We provide heat-shrinkable wire and cable marker sleeves in various diameters and colors, all designed to comply with military specifications.
1. Design:
• HitekNOFAL utilizes the latest software for designing electrical harnesses, offering:
• Comprehensive images, schematics, and parts lists.
• Faster execution compared to traditional methods.
• Accurate selection of components in terms of shape, compatibility, and function, ensuring an organized harness design.
• Timely delivery of various designs and cost-effective solutions.
2. Prototyping of Electrical Harnesses:
• The company develops prototypes of harnesses to enhance the assembly process and component selection. Additionally, a range of tests can be conducted to evaluate new specifications before the final delivery.
3. Testing:
• HitekNOFAL conducts a variety of tests to measure the efficiency of electrical harnesses, including:
• Continuity Testing
• Insulation Testing
• Dielectric Breakdown Testing
Steps for Manufacturing Electrical Harnessing:
Manufacturing and Maintenance:
1. Manufacturing:
HitekNOFAL provides:
• Pre-assembled components to facilitate the assembly process.
• A complete range of harness components tailored to meet specific customer needs.
• High-level technical support.
• Quality control and training.
Product Warranty:
• Since its establishment, HitekNOFAL has executed major military projects in collaboration with the Egyptian Armed Forces, the Ministry of Military Production, and the Arab Organization for Industrialization.
2. Maintenance:
HitekNOFAL offers maintenance services for electrical harnesses, including:
• Specialized products for repair and maintenance, including tools, instruction manuals, and technical methods.
• Equipment compatible with regional specifications.
• Local training programs.
• A team of highly skilled technicians for product maintenance.
• Additionally, HitekNOFAL provides on-site maintenance services to its clients.
Enhancing and Improving Product Efficiency:
Through its factory and collaboration with leading global companies, HitekNOFAL enhances and improves product efficiency by incorporating new technologies and production capabilities. These efforts include the following services:
• Redesigning systems efficiently using advanced design software.
• Utilizing globally recognized products to support maintenance, reassembly, and efficiency enhancement processes.
Features of HitekNOFAL Electrical Harnessing:
HitekNOFAL provides heat shrink accessories in addition to connectors, ensuring the following:
• High mechanical protection across various temperature ranges.
• Superior resistance to fluids under different thermal conditions.
• Efficiency and long lifespan of harnesses.
• Lightweight and compact design.
• All materials meet global standards and are suited to the product's specific environmental applications.
